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MegaMacs Safety System Performance Specifications Process Description MegaMacs - The Main Unit MegaMacs Tri-Phaser Unit MegaMacs - Auxiliary Equipment Downloads

Components

The major components of the MegaMacs main unit are:

Frame with suspension and leveling system
Diesel engine with hydraulic system
Main processing tank with skimmer
Vacuum system
Heating system
Solid pump
Screen separator
Washing pump
Refuse evacuation system
Control panel

Main Process Tank

1 - Main Process Tank

2 - Dividing partition

3 - Live bottom screw

Main Process Tank nominal capacity - 10,000 gallons. The tank is equipped with temperature and level gauges, floating skimmer assembly and live bottom screw. Fully insulated with polyurethane foam and covered with a protective vinyl coating.

Skimmer and Solid Pumps

1 - Solid Pump. Progressive cavity pump for periodically transferring solids from main process tank to the second phase of the system for process and removal. 100 GPM @ 87PSIG Hydraulic drive system.

2 - Skimmer Pump. Progressive cavity pump for transferring skimmed oil from the main process tank to the second phase of the system or to the oil collection tank. 100 GPM @ 87PSIG Hydraulic drive system.

Main Wash Pump

1 - Main Wash Pump

Single stage centrifuge with SS impeller and mechanical shaft seal. 300 GPM @ 300 PSIG Hydrostatic drive system.

Main Wash Pump provides delivery of washing solution to the peripheral equipment and recirculation of washing solution through the heating system.

Vacuum System

1 - Vacuum Pump

2 - Receiver

3 - Filter

Sliding vane vacuum pump. 700 CFM displacement @ 1500 RPM Hydraulic drive system. Equipped with a primary shutoff assembly, secondary moisture trap, inlet strainer, exhaust oil separator and silencer.

Screen Separator

Midwestern 60" ME series Gyra-Vibe Screen Separator equipped with variable speed hydraulic drive and # 4 mesh screen.

First stage of separation on Screen Separator removes heavy oversized solids (rust scale, nuts, bolts, rags etc.) from liquefied sludge. Debris from screener is evacuated by hydraulic screw adjustable conveyor. Conveyor has secure mode for transportation.

Process Heater

Direct fired spiral tube heat exchanger equipped with Maxon 550 SP oven pack burner. 5 MMBTUH on diesel fuel Approximately 40 F delta T @ 300 GPM. Fully modulating temperature control. Flame safe guard control. Replaceable ASME coil.

Heating efficiency 1,26 million kcal/hour on diesel. Brush flame long - (1,83 - 2,13) m. Brush flame diameter - 457 mm. Air flow to combustion chamber - 1542 m³/hour. Flue gas temperature - 538 degree C. Flame temperature- 1900 degree C. Heat-exchange surface - 31,1 m². Coil material - ASTM A 106 Grade B. Heat exchanger housing diameter - 864 mm, material API 5L Grade B. Heated liquid flow though heat exchanger coil - 68 m³/hour.

Hydraulic System

System 1 - 66 GPM closed loop systems for powering the main wash pump at up to 4,000 PSI drive pressure.

System 2 - 120 GPM main open loop system. Each of the systems is equipped with full flow filtration while the main open loop system provides full flow cooling.

The 270 Gallons nominal capacity hydraulic reservoir is equipped with temperature and level gauges while the hydraulic filters and minimum tank level are monitored electrically.

Engine Specifications

Cylinders and Arrangement	In-line six cylinder
Bore	130 mm (5.2 inch)
Stroke	157 mm (6.2 inch)
Displacement	12.5 L (763 in³)
Firing Order	1-5-3-6-2-4
Rotation (flywheel)	Counterclockwise

Control Panels

Main control panels provides full operational control and instrumentation (pressures, fuel level, extraction liquid level in main process tank, etc.).

Left section provides engine control.

Right section provides Process Heater control.

Equipment Specifications

Length	480" (12,2 m)
Width	96" (2,44 m)
Height	156" (3,96 m)
Weight	59,500 LBS (27 ton)
Fuel Tank	600 Gallon nominal capacity, 24" Sight glass
Engine	Caterpillar C-13, 455 BHP @ 2200 RPM
Main Process Tank	10,000-gallon nominal capacity, designed for full vacuum. Equipped with temperature and level gauges, floating skimmer assembly and live bottom screw. Fully insulated with polyurethane foam and covered with a protective vinyl coating.
Screen Separator	Midwestern 60" ME series Gyra-Vibe screen separator equipped with variable speed hydraulic drive and # 4 mesh screen.
Main Wash Pump	Single stage centrifugal with SS impeller and mechanical shaft seal. 300 GPM @ 300 PSIG Hydrostatic drive system.
Skimmer Pump	Progressive cavity pump. 100 GPM @ 87PSIG Hydraulic drive system.
Solids Pump	Progressive cavity pump. 100 GPM @ 87PSIG Hydraulic drive system.
Vacuum System	Rotary vane compressor-vacuum pump. 412 CFM displacement @ 1500 RPM Hydraulic drive system. Equipped with a primary shutoff assembly, secondary moisture trap, inlet strainer, exhaust oil separator and silencer.
Hydraulic System	System 1 - 66 GPM closed loop systems for powering the main wash pump at up to 4,000 PSI drive pressure. System 2 - 120 GPM main open loop system.
Process Heater	Direct fired spiral tube heat exchanger equipped with Maxon 550 SP oven pack burner. 5 MMBTUH on diesel fuel Approximately 40 F delta T @ 300 GPM. Fully modulating temperature control. Flame safe guard control. Replaceable ASME coil.
Main MegaMacs control panel	Main MegaMacs control panel provides motor operation and unit's instrumentation (pressures, fuel level, extraction liquid level in main process tank, etc.) control.

Thank You!

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